CIGAR BOX GUITARS BY RICH

Hand made guitars, banjos and ukuleles

Rich makes stringed musical instruments from recycled materials like cigar boxes, hubcaps, pots and pans.

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Neck blank

Neck blank

3/4 " x 11/2" x 36" Poplar

 Cut a scarf on a table saw

Cut a scarf on a table saw

 Reverse the scarf - smooth side facing smooth side 

Reverse the scarf - smooth side facing smooth side 

 Glue it up

Glue it up

Shaping neck

Shaping neck

Use draw knife to shape neck. Using stock with nice straight grain makes this easier

 Finished with draw knife

Finished with draw knife

 Sand neck with 80 grit, 120 grit, 220 grit sandpaper

Sand neck with 80 grit, 120 grit, 220 grit sandpaper

 Ready for fingerboard

Ready for fingerboard

FINGERBOARD

FINGERBOARD

1/4" x 11/2" alder stock. Get fret placements from internet using chart for length of scale. I measure to 32's of an inch.

CUTTING FRET SLOTS

CUTTING FRET SLOTS

I use miter box and saw from StewMac

 Ready for glue up

Ready for glue up

 Clamped up

Clamped up

 After glue up, clean edges with block plane and sand with 220 grit. Seal, then rub with 0000 steel wool and finish with wipe on poly. Rub again with steel wool

After glue up, clean edges with block plane and sand with 220 grit. Seal, then rub with 0000 steel wool and finish with wipe on poly. Rub again with steel wool

ELECTRONICS

ELECTRONICS

I get these fro C.B.Gitty

 Soldered

Soldered

 Hot glue piezo pick-up under location of bridge, drill holes and mount input jack and pot

Hot glue piezo pick-up under location of bridge, drill holes and mount input jack and pot

 Use forsner bit to hollow out space where neck piece will fit over glued up pick-up so neck fits flat to box

Use forsner bit to hollow out space where neck piece will fit over glued up pick-up so neck fits flat to box

BRACE

BRACE

Glue in brace to attach top and bottom of cigar box

ATTACH BOX TO NECK

ATTACH BOX TO NECK

Using 3/4" wood screws and finish washers, attach box to neck and also secure top and bottom of box with screw to glued in brace. 

TAILPIECE

TAILPIECE

I use old cabinet hinges 

 Pound them flat

Pound them flat

 Drill holes for the strings

Drill holes for the strings

TUNERS

TUNERS

Drill holes for tuners. I get them from various sources, usually C.B.Gitty

 Tuners

Tuners

FINISHED GUITAR

FINISHED GUITAR

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Neck blank
 Cut a scarf on a table saw
 Reverse the scarf - smooth side facing smooth side 
 Glue it up
Shaping neck
 Finished with draw knife
 Sand neck with 80 grit, 120 grit, 220 grit sandpaper
 Ready for fingerboard
FINGERBOARD
CUTTING FRET SLOTS
 Ready for glue up
 Clamped up
 After glue up, clean edges with block plane and sand with 220 grit. Seal, then rub with 0000 steel wool and finish with wipe on poly. Rub again with steel wool
ELECTRONICS
 Soldered
 Hot glue piezo pick-up under location of bridge, drill holes and mount input jack and pot
 Use forsner bit to hollow out space where neck piece will fit over glued up pick-up so neck fits flat to box
BRACE
ATTACH BOX TO NECK
TAILPIECE
 Pound them flat
 Drill holes for the strings
TUNERS
 Tuners
FINISHED GUITAR

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